Do this when you have the chance:
Take an entire project, from CONCEPT(as in talking about it), to the first conceptions, to demo, to the tweaking of sounds, through the entire sonmgwriting process, entire recording process(and tracking most of it as a recording engineer), knowing all the gear used inside and out, mixing it down, helping master it and then also approving the masters before pressing. As in: from very start to very end. In this case, I have intimate access to the material and know it inside and out. I suppose that's an unfair advantage.
And try listening on decent speakers. Say, some KRK6000's powered by a Rickenbacker PA300 amp using 12-guage Monster cable. Oh man, such a killer combination.
You'll hear the difference. Your ear can't tell the difference. When you crank it up, the differences become obvious. At least, on a well engineered system. Then again, I'm using studio gear from the ground up and I have worked on constant ear training, so we're coming from different backgrounds. Your equipment isn't capable of showing the problems and your ears can't tell either.
Oh, and you're really bored, through them through a signal analyzer and SEE the differences you're not hearing. Have a barf bag handy, it's tremendous.
I will NEVER play an MP3 for an audience. But I'm not a DJ either. I'm an audio engineer. Been in business since 1992, been working pro audio since 1979. Worked with stars from A to Z and get calls from them all the time. To the point where it some days gets annoying.
Back to the Radius 3000:
OK, so an insert says the maximum size for an SDHC card is 32GIGs. Supporting your argument(and it is conceivable), there was no mention of the same limitations on the USB port. One CAN NOT assume one limitation over another.
I would say though with a pocket full of SDHC cards, you should be able to do your shows quite well. Couple that with affordable USB sticks and you shouldn't have too many problems. You might have some flow issues while you find stuff, but you can make it happen. 2 decks, each with a 32 gig SDHC card and a 32GIG USB stick. That's 128GIg's of music, or most likely darn close to 2000+ tracks. That's a LOT of stuff at once.
Not that I don't hear your argument, and I like it. I've ripped my entire CD collection to 16 bit PCM 44.1K WAV files onto a drive, some 700+ CD's and over 7600 tracks(I'd have to check my CD database for exact numbers). My thoughts would be a lot like yours. And I'm going to stretch it one logical step further: I'm going to RIP my entire karaoke DVD collection onto another drive, and then combine those both into one larger drive afterwards, so when I do events, I have ONE source for all my playback materials. Granted, I'm not quite going the same route you are, but the concept is the same:
"consolidating material into one location for ease of transport and convenience", and then you expect to plug it in and play. I think your idea is not only not original(no insult intended), but also logical and practical. I mean, what do you want to do? Lug around 700 CD's or a hard drive you can toss into your laptop bag? I know you're going to say "toss a hard drive into my laptop bag".
Here's what I think is going to have to happen:
More and more DJ's should be doing what you're trying to do. I think this consolidation is a wise thing. The downside is that it's a large single point of failure, so copy your work to a safety drive. But, back to this consolidation stuff. Hard drives are only getting cheaper and larger. Clearly, as you pointed out, this is going to become increasingly inconvenient for users going hard drive routes for all the reasons you pointed out. If enough users start complaining or making requests, then the company will have to adjust or lose business.
But here's another problem that is a bit more abstract. Not every DJ or user is a PC user. Yeah, kind of a new twist, isn't it? So, how to Mac folks get their stuff onto PC formatted drives? Not so easy now, isn't it? Devices likt eh Western Digital TV Player can read non-Journalled HFS+ mac formatted drives. PC's can easily read and write to Mac formatted drives using MacDrive(I use this on the PC boot for my 17" Macbook Pro and it works fantastic). I've tossed all my CD's on a Mac formatted drive so I have my cross-platform compatibilty in house.
FAT provides a common ground solution. Short of shuffling cards, there's not much you can do right now. Computer based is an option to explore. Might be your best option. It was interesting watching the DJ lining up the beats before running the next track. Just an abstract system watching a turntable act as a controller, but at the same time, pretty cool. I still don't feel "Digital scratching" sounds the same as the real thing though. Not going to say necessarily better or worse, but I'd prefer real record scratching any day.
You can't win this fight. You've lost. But that doesn't mean the fight is dead. The fight now has to head in the direction of the next round of gear. It's hard to make everyon happy, but the best way to learn is to hear it from the users. I don't work for American Audio, but I hear what you're saying and I agree and something needs to be done in future projects.